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The Bavarian Blue Caferacer

  • Writer: Kai
    Kai
  • Dec 31, 2019
  • 3 min read

Updated: Mar 23, 2020

Before we start, just a few words about myself. I´m a non commercial, private builder living in the beautiful area of Hallertau, Bavaria, Germany

Born in an industrial area in North Rhine-Westphalia as the son of metal worker, I literaly grew up on a workbench. I´m passionate with bikes since I´m 14 so it was only a question of time I start my own custom bike project.

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So what´s been done on this former BMW R100 R? The engine:

- Heat, acid, oil resistant paint in silk mat black. Cooling rips and details free grinding by hand

- Cylinder heads complete overhaul

- Carburators complete overhaul

- Custom vintage CNC handled starter engine cover

- Classic 24 hole air filter box adoption

- Oil system cooler removed and inner oil filter reservoir re-fitting for a vintage look based on a modern Boxer engine

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The frame:

- Cleaned from unnecesary mounts. (Driver footpegs, airfilter, horn, battery etc.)

- Custom welded new mount points for the gas tank, new bearings for stearing and swing arm. Powder coated.

- Swing arm and rear wheel drive painted with the same color as the engine to generate a homogenic look

- Custom seat subframe bent out of one piece of 5mm steel including custom mainframe spacer discs using the original frame mount points

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The fork:

- Shortened by 7 cm, complete overhaul

- Custom made spring loaders (or spring loaders at all I should say)

- Powder coated immersion tubes. Custom front fender and front fender mounts

- Original fork stabilisator and lower fork bridge, but custom upper fork bridge. Custom fork brige cover held by screws in mat black.

- Custom plate for Motoscope Tiny speedometer

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Steering:

- Tarozzi double fast gas grip

- Brembo adopted break and shifter levers

- Short Highsider headlight mounts

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Break System:

- Custom Brembo break fluid reservoir and carbon look break hose

- Custom front break discs from 240 to 320mm inluding adapters

- Original Brembo callipers but completely overhauled and painted in heat resistant gold

- Custom made rear break linkage

- Moved to the back Tarozzi foot rests

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Electrics:

- New wiring harness based on a M-Unit Blue with M-Button

- All steering cables found a new home inside the headlight, including m-Button. No visible cables in front

- M-Button copper wrapped, and config cable wrapped with special copper shielded mesh to M-Unit located under the tank.

- New CB 750 coils including a custom mount under the tank. Saves a lot of space.

- 2 custom LifePo batteries lying in a custom-made cage sitting on top of the frame´s main tube.

- Horn underneath the tank, invisible (and still loud enough)

- M-Lock right side under the tank

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- Messnermoto mini 3 switch buttons on the right

- Motoscope Tiny with all indicators running (turn lights, oil pressure, neutral, high beam)

- Standard ShinYo headlights with space for cabling inside

- Acewell TA7 BMW digital speedometer adapter at the gearbox. As the signal can´t be interpreted by the Tiny, there´s a signal converter in between both plus splitting the signal to the speedometer AND M-Unit. Tricky one….

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- 40 Ampere main fuse between motor generator and 12V vehicle system.

- High end 800 degrees Celsius resistant Teflon shielded 0,5mm cables running underneath and through the upper engine from oil pressure and neutral switch to the core electric system

- Kellermann Bl2000 Led handlebar end indicators and Atto dark LED rear indicators

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What else?

- Original rims, powder coated with new stainless-steel spokes

- Aluminum 90 degrees valves with custom made BMW M3 designed valve caps

- Wilbers professional rear suspension

- Original exhaust system with mat ceramic coating

- Custom Spark muffler for a decent sound

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All indicators are working on the Motoscope Tiny speedometer of course.

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That was way before the engine jumped jumped back into the chassis. The whole engine was sanded by hand until the iron cast was look was gone before painting.

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That was actually the first day I took her out of the prison/garage. She curiously inspecting her new territory

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A shot way after after the parts got their paint job.

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Why not a b/w from time to time.

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The golden ratio is also called the golden mean or golden section (Latin: sectio aurea). Other names include extreme and mean ratio, medial section, divine proportion, divine section (Latin: sectio divina), golden proportion, golden cut,[ and golden number.

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This photo will explain the name "Bavarian Blue" the best I guess.

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Based in Hettenkirchen, Germany

kai@rubbercowmotors.de

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